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PID Cascade Regulation

Increasing heating system stability using two interconnected PID Smart rules for underfloor heating control.

If the temperature of the heating element is measured, it is possible to increase the stability of the heating system using two interconnected PID Smart rules (so-called cascade PID control).

Comparison with simple hysteresis control:

Cascade PID controlHysteresis
✅ smooth continuous control✅ fast start
❌ slow start❌ oscillating control

An example of using cascade PID control in underfloor heating, where the temperature under the floor and the temperature in the room are measured. cascade.webp

ParameterZonal PID Smart ruleFloor PID Smart rule
Output actuatorThermostat for the heating element 0% … 19 ºC
100% … 28 ºC
Switch (relay), 15-minute switching period
Limit temperatureOptional: 10 ºC - 30 ºC (default), adjustable in the zone thermostat service settingsOptional: Floor temperature sensor, max. temperature 28 ºC

The maximum floor temperature allowed by hygienic standards is 28 ºC. However, for heating purposes it is possible to use a few degrees more (e.g. 36 ºC), because the sensor measures the temperature beneath the floor surface.